Prefabricated Building Elements

ROCKWOOL Core Solutions Prefabricated Building Brochure

Prefabricated building elements need to be resilient, robust and add real value to the finished construction.

Our custom stone wool core insulation solutions are easily integrated into your manufacturing process, providing OEM offsite construction with seamless, high-quality results.

But partnering with ROCKWOOL Core Solutions[1] offers more than just bespoke insulation – whether you’re producing 2D insulated elements or 3D modular systems. Everything we do follows our philosophy and approach, which we call The Power of &

Our specialists act as an extension of your business, helping to optimise operations through best practice guidance, supply chain communication and quality assurance through testing. We work directly with you on a local level to assist with expansion, specialist solutions and supplying custom stone wool of the highest quality.

Learn how ROCKWOOL Core Solutions can help you create sustainable, effective and energy-efficient solutions for your prefabricated building manufacture.

[1] https://www.rockwool.com/group/about-us/rockwool-group/business-areas/rockwool-core-solutions/

[2] https://www.rockwool.com/group/about-us/rockwool-group/business-areas/rockwool-core-solutions/

Find inspiration, guides and reports

Why do we need insulation for prefabricated building elements?

Modular and prefabricated buildings need to be just as energy efficient, fire resilient and noise resistant as other types of construction.

It can be far easier, however, to introduce fire protection, acoustic absorption and thermal regulation properties to prefabricated building elements pre-construction, ultimately improving the structure as a whole.

A partnership with ROCKWOOL Core Solutions can enhance the individual parts of prefabricated buildings offsite – before they are assembled. We work with you to create the best prefabricated elements possible, such as insulated precast concrete walls.

Integrating quality insulation at this stage avoids extra time, work and materials needed at a later stage, ensuring prefabricated buildings meet the needs of their occupants right away.

Our core stone wool insulation is:[1]

Customisable to your process needs, and according to the performance, dimension and/or mechanical strengths required for the building element
Highly durable
Highly sustainable and recyclable
Able to maintain the same compression strength without compromising thermal and mechanical performance

[1] https://www.rockwool.com/group/advice-and-inspiration/why-stone-wool/

ROCKWOOL Core Solutions Prefabricated Buidlings Brochures

Design with More Energy Efficiency

The amount of stone wool core insulation required will depend on the size and shape of the prefabricated building elements you manufacture.

As well as customising stone wool for physical feasibility, we can also manipulate the fibre orientation to deliver various performance enhancements and mechanical strengths.[1]

Our customised stone wool design capabilities can provide solutions that integrate into products of varying dimensions and performance focuses.

Specialists will support your operations along the way, from purchase order to quality satisfaction, to save time and reduce waste.

Stone wool enhances the thermal regulation of structures. By improving the energy efficiency of construction components for prefabricated buildings, you can pass on these energy savings to occupants.

[1] https://www.rockwool.com/group/advice-and-inspiration/why-stone-wool/

Learn about energy efficiency

Why choose ROCKWOOL Core Solutions?

We provide core insulation solutions directly to OEM offsite construction, tailored to your needs for:

2D insulated elements – flat structures assembled into a modular construction.
3D or Modular Systems – full structures with walls, floors and ceilings that can be built from 2D systems.

Offering a unique consultative approach, we support you through our stone wool specialists – from product ordering to implementation – to ensure a seamless process that creates a high-quality end product. Our local experts collaborate to understand your products, production facilities and market needs to deliver bespoke insulation that suits your requirements.

We work alongside OEMs to:

Help you meet strict timelines
Optimise your process through just-in-time delivery and correct material volumes
Provide quality assurance during testing, regulation and certification stages
Offer customer service and supply chain communication throughout
Provide you with a bespoke and successful solution that addresses challenges around cost, design and warranties. This can help your 2D and 3D modular constructions work towards achieving BOPA accreditation.

ROCKWOOL core insulation also harnesses the 7 Strengths of Stone, providing benefits including:

Improved fire safety – A1 classified non-combustible insulation.[1] Our stone wool does not emit toxic smoke and is designed to slow the spread of flames.
Sustainability – our solutions are circular, boost energy efficiency, are backed by environmental product declarations (EPDs), and can help prefabricated buildings conform to sustainable building schemes.
Thermal properties – provides effective protection against both cold and heat.[2]
Acoustic performance – sound absorption helps to controls echo, while sound insulation stops noises travelling to other rooms.[3]

Our high-quality stone wool can improve the durability, fire resilience and acoustic absorption of prefabricated elements. It retains its dimensional stability and thickness with no shrinkage or sagging over time, ensuring the strong thermal and mechanical performance of your elements.

Custom core insulation is designed to effortlessly fit in with your manufacturing process, for easy integration. Thickness tolerances can reach +/- 0.5mm to ensure an accurate cut for your prefabricated building elements.

Testing

Once we have produced your tailored solution, we thoroughly test it on site so we can be sure it delivers maximum performance when integrated into your prefabricated building elements or systems. All solutions are rigorously tested and backed by Environmental Product Declarations (EPDs)[4].

We can also support you with any third-party standardisation tests. This includes attending such test sessions, talking you through the results and what they mean for your products.

[1] https://www.rockwool.com/group/advice-and-inspiration/why-stone-wool/fire-resilience/

[2] https://www.rockwool.com/group/advice-and-inspiration/why-stone-wool/thermal-properties/

[3] https://www.rockwool.com/group/advice-and-inspiration/why-stone-wool/acoustic-capabilities/

[4] https://ec.europa.eu/environment/ipp/epds.htm

“Our stone wool specialists support manufacturers to organise and optimise your operations, share expert knowledge for the integration of core insulation, and provide collaboration and unity during testing regulation and certification.”

Francois Torrebruno

ROCKWOOL Core Solutions European Business Director

Applications

Insulation

Fire Door Insulation

Partner with ROCKWOOL Core Solutions. Our stone wool fire door insulation materials and consulting expertise provide quality bespoke solutions for OEMs.

Insulation

Sandwich Panels

Discover how you can partner with ROCKWOOL Core Solutions to create customised, stone wool insulated sandwich panels for constructors.

project site, documents, helmets, engineer, drawing

Insulation

Technical Insulation

ROCKWOOL Technical Insulation can improve the safety and energy efficiency of your industrial, marine or offshore operations.

Installing

To ensure smooth and effective integration in your prefabricated building elements, we take great steps to learn your systems and processes before providing the best possible solution.

Our partnerships collaborate on process optimisation, application testing, packaging and certification.

Alongside this, our stone wool specialists can:

Provide custom design solutions, including slabs, rolls, pipe sections and granulate, directly to OEMs.
Support with best practice guidelines for integrating stone wool cores into your prefabricated building components – for effective fire safety, noise reduction and thermal maintenance solutions.
Offer customer service and support online throughout the experience.

Inspiration and guides for professionals

Discover how The Power of & can work for you as an OEM!

At the ROCKWOOL Group, we ensure that all your products and systems will benefit from The Power of &. That’s because when you design one strength into a product with stone wool, you gain all the 7 Strengths of Stone. With ROCKWOOL Core Solutions as your partner, you also gain ‘&’ in many other ways, through qualities that set our organisation apart.

Sustainability and energy efficiency

Our stone wool core insulation helps offsite construction OEMs produce modular and prefabricated building components that are both energy efficient and sustainable.

This ultimately reduces energy consumption by those living and working in these structures, benefiting the environment and society at large. Our solutions are backed by environmental product declarations (EPDs) to help conform to local sustainable building schemes[1].

Stone wool can also be recycled again and again, without impacting its quality or performance[2]. This means you can remove it from a construction at the end of its life to reuse – boosting the circularity of the manufacturing and construction industries[3].

Because we offer customised solutions, supplying insulation of your required thickness and dimensions, this further reduces waste during the integration of insulation.

Through working closely with prefabricated building manufacturers to offer recycling services, we promote circularity so any unused products are returned and used to create fresh solutions.

[1] https://www.environdec.com/home

[2] https://p-cdn.rockwool.com/siteassets/rw-group/media/sustainability/sustainability-reports/2019_rockwool-sustainability-report.pdf?f=20210512101042

[3] https://www.rockwool.com/group/advice-and-inspiration/why-stone-wool/circularity/

vertical garden a concept of sustainable building, eco building landscape climbing plants

Stone wool can also be recycled again and again, without impacting its quality or performance⁸. This means you can remove it from a construction at the end of its life to reuse – boosting the circularity of the manufacturing and construction industries⁹.

Because we offer customised solutions, this further reduces waste during the integration of insulation – helping you hit any environmental targets you may have.

8 facts about the circularity of stone wool

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18 May 2021

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Find your local ROCKWOOL office